UK Micro 3D Printing Service for fine featured, precision components
Leverage our BMF 25µm PµSL service to produce micro parts with exceptional 25 µm resolution and ±50 µm accuracy, ideal for rapid prototyping, functional testing, and cost-effective production of high-precision components. At IPFL, we’re pleased to offer our clients the efficient capabilities of the BMF microArch® 25µm series 3D printers. This technology delivers the perfect balance of speed, precision, and build volume for projects requiring fine detail without the ultra-high resolution overhead of our 2µm and 10µm systems.
Achieve excellent feature fidelity with 25 µm XY resolution that delivers clean edges, accurate geometries and true-to-CAD dimensions—even for features as small as 50 µm. Closed-loop control, in-situ monitoring and our ISO 9001-certified QMS deliver production-grade repeatability and batch-to-batch consistency. Tool-free printing accelerates development, letting you iterate designs in days rather than weeks, while cost-effective scalability allows you to produce a single prototype or thousands of identical end-use micro components. The system maintains ±50 µm dimensional accuracy across a 100 × 100 × 50 mm build area with layer thicknesses from 10 µm to 100 µm, and it supports certified biocompatible and high-temperature resins to meet demanding application requirements.
The BMF microArch® 25μm series is Boston Micro Fabrication’s high-throughput micro-precision additive-manufacturing platform that uses Projection Micro Stereolithography (PµSL) to build polymer or composite parts. It uses a UV-LED light source to cure photosensitive resin with an optical resolution of 25μm in a step-and-repeat process. This method provides excellent detail and surface finish (0.8-1.2µm Ra on top surfaces and 2.5-3.5µm Ra on sidewalls), making it ideal for rapid prototyping, functional testing and production runs. Across a 100 × 100 × 50 mm build area, PµSL lets engineers go from concept to high-volume production for applications like microfluidics, electronics housings, medical devices and functional prototypes, without any custom tooling and with significantly faster build times than higher-resolution systems.
The 25μm series excels in producing precise micro parts required across various sectors, offering an excellent balance of resolution, speed and cost-effectiveness.
Medical | Electronics | Microfluidics | Micro-mechanical | Education/research |
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IPFL specialises in the manufacture of microfluidic devices using high-resolution additive manufacturing, including Projection Micro Stereolithography (PµSL) from BMF (Boston Micro Fabrication). This technology enables the rapid production of custom microfluidic chips, manifolds, and multi-channel systems with fine detail and reliable tolerances.
We print complex microfluidic structures with features down to 50 μm, using biocompatible, chemical-resistant, and optically clear resins. These parts support fluidic systems with embedded connectors, ports, and sealing features, reducing assembly steps and improving performance.
Ideal for applications in Lab-on-a-Chip (LOC), Organ-on-a-Chip, Point-of-Care Diagnostics, Drug Delivery Systems, Environmental & Bio-Sensing Devices, Chemical Mixing, Sorting & Gradient Generation, and Microreactors for R&D and pharma.
Accelerate your fluid analysis projects with precise, production-ready microfluidic parts.
Micro 3D printing solutions for the electronics industry using high-resolution additive manufacturing, including Projection Micro Stereolithography (PµSL) from BMF (Boston Micro Fabrication). This technology enables the fabrication of accurate micro components essential to modern electronics.
We manufacture precision parts such as custom sockets, connectors, sensor housings, component enclosures, and microstructured insulation or spacers, all with feature sizes down to 50μm. Parts are printed in engineering-grade, biocompatible, chemical-resistant resins with optional thermal and dielectric properties.
Ideal for advanced electronics development, semiconductor testing, wearables, MEMS integration, PCB component interfaces, and miniaturised optical or sensing systems. We can incorporate snap fits, alignment features, and fine mounting geometries into your design.
Get precise, compact, and complex parts for next-gen electronics with micro 3D printing from IPFL.
IPFL supports scientific research and academic innovation with precise micro 3D printing, powered by high-resolution additive manufacturing and Projection Micro Stereolithography (PµSL) from BMF (Boston Micro Fabrication).
We produce custom microscale components for experimental setups, including reaction chambers, test structures, and miniaturised lab tools, all with features as fine as 50 μm. Parts are printed in biocompatible, chemical-resistant, and optically clear resins, ideal for lab use.
Applications include fluid analysis, biomedical device prototyping, optomechanical systems, and microreactors for R&D. Our process enables rapid iteration, complex geometry, and seamless integration into research workflows.
Accelerate discovery with high-precision microfabrication for advanced research.
