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Acrylic Machining & Fabrication

Quality, precision Plastic Component Manufacturing

UK based Acrylic Component Machining

At IPFL, we use CNC machining, routing, and laser cutting to produce high-precision acrylic parts for medical, scientific, and industrial applications. Acrylic is ideal for clear enclosures, protective covers, fluidic components, and custom display panels, offering excellent clarity, chemical resistance, and dimensional accuracy. Whether it’s a one-off prototype or a full production run, we deliver tight-tolerance acrylic parts with fast lead times and consistent quality.

We also specialise in diffusion bonding of acrylic, enabling the creation of leak-free microfluidic chips, manifolds, and lab-on-a-chip devices with internal channels under 50 µm. Our experience with fabricating acrylic components for biotech, electronics, and automation systems ensures we meet exacting standards for optical clarity, structural strength, and biocompatibility.

At a Glance
Toughness
Great range of colours and finishes
Good flexural strength
Lightweight
Temperature Resistant
Recyclable
High optical clarity
Shatter resistant

The Advantages & Uses of Acrylic in Machining

Advantages & Uses of Acrylic in Machining

Acrylic machining—sometimes called PMMA machining, plexiglass machining, or CNC acrylic fabrication—delivers a rare blend of optical clarity, tight-tolerance precision, and cost-effective scalability. Because acrylic is lightweight yet up to 17 × stronger than glass, our CNC routing, 5-axis milling, and laser-cut acrylic services produce crystal-clear components that resist shattering, UV degradation, and most laboratory chemicals. Acrylic’s excellent machinability means faster spindle speeds, cleaner chip evacuation, and reduced tool wear, translating into lower production costs and shorter lead times for prototypes and volume runs alike.

Key advantages of precision-machined acrylic:

  • High optical clarity for light pipes, lenses, display windows, and fluidic inspection ports.
  • Excellent dimensional stability for microfluidic manifolds, lab-on-a-chip devices, and medical diagnostic cartridges.
  • Superior chemical resistance compared with polycarbonate, ideal for solvent-exposed housings and sensor covers.
  • Lightweight strength that lowers system mass in aerospace, robotics, and automation assemblies.
  • Thermo-formability & bondability for seamless diffusion-bonded acrylic channels and airtight enclosures.
  • Cost-efficient finishing options—polishing, UV printing, and vapor honing—for showroom-quality prototypes and production parts.

Typical uses for CNC-machined or fabricated acrylic parts:

  • Clear protective guards, machine covers, and safety shields.
  • Precision optical components—light guides, prisms, and diffuser plates.
  • Medical and biotech devices such as microneedle array carriers, microfluidic test chips, and sterile instrument trays.
  • Electronics enclosures and LED display panels where transparency and heat resistance matter.
  • Architectural models, signage, and point-of-sale displays demanding high-gloss aesthetics.
  • Automotive and motorsport dashboards, switch panels, and lightweight wind deflectors.

By leveraging our 55 years of plastics expertise—spanning CNC milling, laser cutting, and diffusion bonding—IPFL delivers industry-leading precision acrylic components that keep your projects clear, strong, and on schedule.

CNC milled plastic component production prototype projects

Broad Industry Reach

Medical Devices: Ideal for components in medical and laboratory equipment, where sterility and clear observation are essential.
Retail and Display: Perfect for creating visually appealing display cases, signage, and retail fixtures.
Industrial Applications: Acrylic's strength and clarity are beneficial in protective covers, viewports, and other industrial components.

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