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Plastic Prototypes

Plastic Prototypes

Precision plastic parts, made on demand.
One-offs. Prototypes. Batch production.

Innovative Plastic Prototype Manufacturing

IPFL has been manufacturing plastic prototypes and bespoke plastic components since 1969, supporting engineers, designers and manufacturers from early-stage development through to low-volume and batch production.

Our in-house capabilities combine professional 3D printing, CNC machining and plastic fabrication, allowing us to select the most suitable manufacturing process for each component rather than being limited to a single technology. From one-off concept models and functional prototypes to precision end-use parts and repeat production batches, we manufacture components to suit a wide range of applications, materials and technical requirements.

Our extensive range of additive manufacturing technologies enables fast production of complex geometries, detailed features and functional plastic prototypes, while our machining and fabrication departments provide further options where tighter tolerances, specific engineering plastics or different finishes are required.

By bringing these processes together under one roof, IPFL can help customers develop, test and refine plastic parts quickly, identify potential design or manufacturing issues earlier, and move efficiently from prototype to production.

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Manufacturing Processes and Finishing Techniques

Diverse Subtractive Processes: Including CNC milling & routing, forming, and laser cutting,.
Ancillary Processes for Finishing: We add essential finishing touches such as painting, UV printing, threaded inserts, and special purpose coatings like RFI shielding, anti-static, and anti-viral treatments.
Versatile Additive Processes: IPFL are committed to a wide range of 3D printing techniques and materials to ensure we have the best process available for you application.
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What are the benefits of Product Prototyping?

  • Accelerated Time to Market: Speed up the introduction of your product into the market.
  • Design Analysis and Aesthetic Examination: Allows for comprehensive analysis of design and aesthetics.
  • Proof of Concept: Validate the feasibility of your design ideas.
  • Quick Iteration Changes: Especially beneficial with 3D printing for rapid design modifications.
  • Functional Testing: Assess and enhance the functionality of your prototypes before mass production.

 

Why Choose IPFL for Plastic Prototype Manufacturing?

1. Over 50 years of industry experience – we’ve been a legacy of precision plastic manufacturing since 1969, we can advise and help with the warmth and personal touch of being a family run business.

2. We can bring your ideas to life with precision and efficiency – IPFL is renowned for bespoke plastic prototypes and plastic fabrication. With a wide array of manufacturing capabilities we can ensure your plastic prototypes are not just accurately made, but also provide valuable insights for design improvements and functionality testing.3.

3. We offer the latest technologies in precision plastic manufacturing to help you develop and manufacture your bespoke prototypes.

Development Cycle and Prototyping Process

Every product, component, or assembly undergoes a unique development cycle, from concept to design iteration, physical proofing, and testing, leading to production. Utilizing plastic prototypes in your product development process provides invaluable insight into the real-world requirements of your product.

Whether you are in the early stages of concept development or ready for functional testing, IPFL’s prototyping services are designed to bring your ideas to life with precision and efficiency.

Typical Lead Times

Our typical lead time for 3D printing is 2–4 days, depending on the scale, part size and complexity of the project.

For machining and fabrication, our typical lead time is 3–5 weeks. Where possible, we also offer a rapid response service for projects requiring a faster turnaround. Get in touch with our team to discuss your requirements and we’ll do our best to accommodate your timescales.

SLA/DLP BioMed Clear

Related Capabilities

3D Printing Services

UK 3D Printing Services

IPFL plastic 3D printing services have invested in the latest additive manufacturing technologies in the UK
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3D Printing Materials 2

3D Printing Materials

We utilise an extensive range of materials and technologies, ready for the most demanding of applications.
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Acrylic CNC Machinists and Specialists

CNC Machined Plastic Services

Precision machined parts, including 3 and 5 axes high speed routing, milling and turning with expert finishing.
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CNC Routing

Plastic CNC Routing Service

IPFL has a large capacity of the latest high speed CNC routing machines, built for larger format industrial machining for greater all-round…
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Laser Cutting and Engraving

UK Plastic Fabrication Specialists

Bespoke plastic parts fabricated using industry-leading diffusion bonding, laser welding, forming and folding techniques.
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Polyjet 3D Printing

PolyJet

PolyJet 3D printing is a versatile process that produces accurate, high-resolution bespoke plastic parts in a vast range of materials.....
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SLA 3D Printing Service

SLA 3D Printing Services – Stereolithography

Start-of-the-art, high resolution SLA 3D printing services for large scale production and prototype projects. IPFL boasts remarkable surface quality, accuracy, and detail…
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HP Multi Jet Fusion MJF 3D Printing Service

HP Multi Jet Fusion (MJF)

MJF (Multi Jet Fusion) 3D printing Service. Robust process using PA12 & TPU. High-performance and economical prototype and production...
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Micro 3D Printing

BMF PµSL – Projection Micro Stereolithography

Projection Micro 3D printing allows you to speed up your prototyping and production processes while producing high quality components with unrivalled accuracy…
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FDM ASA

Now you can build consistently high-quality parts, with exceptional UV stability and the best aesthetics of any FDM thermoplastic.
Appearance
Various
Toughness
Flexibility
Temperature Resistant
Technical Information
FDM 3D Printing Service UK

FDM ULTEM 1010

Manufacture out-of-cabin aerospace components and under-the-hood automotive components.
Appearance
Tan
Toughness
Flexibility
Temperature Resistant
Technical Information
FDM ULTEM 1010

HP MJF NYLON12

Produce strong, functional, detailed and complex parts at a fraction of the cost. PA 12 is engineered to produce final parts with dimensional accuracy. Robust thermoplastic for high-density parts with balanced property profiles and strong structures.
Appearance
Available in Grey or dyed Black
Toughness
Flexibility
Temperature Resistant
Technical Information
PRODUCTION 3D PRINTING

MICRO HTL

High-performance material with great stiffness and heat resistance that can tolerate temperatures of up to 114°C. Utilised in load bearing applications, HTL delivers exceptional strength, stiffness, and heat resistance, offering up new choices in tooling, dies, and fixtures for precision components.
Appearance
Black or Transparent Yellow
Toughness
Flexibility
Temperature Resistant
Technical Information
Electronics Manufacturers

MICRO BIO

BIO Resin is designed for non-implantable medical use, meeting ISO 10993 standards. With sterilization capability and proven biocompatibility, it ensures safe, reliable medical-grade parts.
Appearance
Transparent Yellow
Toughness
Flexibility
Temperature Resistant
Technical Information
micro 3d printed serpentine mixer

SLA/DLP BioMed

BioMed Clear is a transparent, biocompatible photopolymer resin developed for medical 3D printing applications where optical access, precision, and regulatory compliance are critical. Processed on Formlabs SLA/DLP systems, it enables high-resolution parts with tight tolerances, suitable for both functional prototyping and production-grade medical components.
Appearance
Clear
Toughness
Flexibility
Temperature Resistant
Technical Information
SLA/DLP BioMed Clear

POLYJET DIGITAL ABS

Digital ABS is designed to simulate standard ABS plastics by combining high-temperature resistance with toughness. Digital ABS2 delivers those properties plus superior rigidity and toughness in walls thinner than 1.2 mm.
Appearance
Toughness
Flexibility
Temperature Resistant
Technical Information
polyjet digital abs

BMF Clear Micro 3D Printing

BMF Clear resin from IPFL enables transparent micro 3D printed parts with micron-level accuracy. Designed for precision applications needing light transmission, visible internal features and fine detail. Well suited to microfluidics, lab-on-a-chip, & biomedical prototype research parts.
Appearance
Clear
Toughness
Flexibility
Temperature Resistant
Technical Information

HTF MICRO

HTF Micro is a high-performance photopolymer resin used with BMF's Projection Micro Stereolithography (PµSL) platform. Combining high-temperature resistance, toughness, and biocompatibility in a single material, it is a popular choice for demanding micro-precision applications across medical, aerospace, and electronics industries. Perfect material for 3D micro printing.
Appearance
Transparent Yellow
Toughness
Flexibility
Temperature Resistant
Technical Information
Medical 3D printing example: BMF MED biocompatible resin components with translucent finish for medtech applications